Composite Process Engineer

Job Title: Composite Process Engineer

Department: 33 / 633- Engineering

Reports To: Department Management

Location: New Gretna & Mullica - NJ

Position Type: Full-Time

FLSA Status: Exempt

Position Summary:

The Composite Process Engineer is responsible for the development, optimization, and control of laminate structures and composite manufacturing processes across all yacht models. This role serves as the technical authority for laminate specifications, material selection, and process changes, ensuring structural integrity, quality consistency, and production efficiency.

The Composite Process Engineer works cross-functionally with Engineering, Production, Laminators, Quality, and Supply Chain to implement design changes.  Also, resolve composite-related issues, and continuously improve laminate performance and efficiency in manufacturing.

Duties & Responsibilities:

Laminate Engineering & Structural Development:

Develop, analyze, and maintain laminate schedules for hulls, decks, and various composite components. Evaluate laminate structures for strength, weight, durability, and ease of fabrication for open and closed mold processes. Approve and implement laminate changes driven by design updates, material substitutions, or process improvements. Ensure laminate specifications meet engineering, regulatory, and company performance standards. Understanding of Marine Building Standards such as: ISO, ABS, & DNV.

Process Engineering & Optimization:

Design and optimize composite manufacturing processes to improve efficiency, consistency, and quality. Lead composite kitting strategy, material utilization optimization, and waste reduction initiatives. Analyze production data to identify trends, defects, or inefficiencies related to laminates and composites. Support implementation of new materials, resins, fabrics, cores, or manufacturing methods.

Cross-Functional Collaboration:

Serve as the primary technical resource for laminate-related questions from Production, Laminating, and Quality teams. Collaborate with Design Engineering on new models, modifications, and continuous improvement initiatives. Support Quality and Warranty teams by investigating laminate-related defects or failures and recommend corrective actions. Imperative to have a positive working relationship with production personnel.

Documentation, Systems & Data Management:

Create, revise, and control laminate specifications, drawings, and documentation. Utilize CAD software (AutoCAD / Autodesk, etc.) to support laminate layouts and engineering documentation. Maintain engineering change documentation and ensure revisions are communicated and implemented accurately and in a timely way.