2027 Summer Lean Analyst Intern (Continuous Improvement)
2027 Summer Lean Analyst Intern (Continuous Improvement)
About the Internship
Flexfab is seeking a motivated Lean Analyst Intern for Summer 2027 to support our Continuous Improvement (CI) team. This internship offers hands-on experience applying Lean principles, analyzing operational processes, and supporting improvement initiatives that drive efficiency, quality, and business results.
As a Lean Analyst Intern, you will work closely with cross-functional teams to identify opportunities for improvement, gather and analyze data, document processes, and help implement solutions that reduce waste and improve operational performance. This is an excellent opportunity for students interested in Lean manufacturing, industrial engineering, operations, supply chain, or business analytics.
Expected Responsibilities
- Support Continuous Improvement projects aimed at reducing waste and improving operational efficiency.
- Assist with department improvement boards and project tracking activities.
- Analyze cost-saving opportunities and operational performance data.
- Review and support updates to standard work and process documentation.
- Develop visual management tools and communication materials.
- Participate in 5S activities, process observations, and gemba walks.
- Gather data and observe manufacturing processes to identify improvement opportunities.
- Collaborate with employees across multiple departments to understand challenges and recommend solutions.
- Track CI project progress, results, and action items.
- Assist with meeting preparation, project updates, and improvement communications.
- Help compile cost savings documentation and improvement metrics.
- Support employee improvement idea follow-up and implementation activities.
- Participate in improvement events and department check-ins as needed.
Minimum Qualifications
- Currently pursuing a Bachelor's degree in Industrial Engineering, Manufacturing Engineering, Operations Management, Supply Chain Management, Business Analytics, or a related field.
- Strong proficiency with Microsoft Excel and Microsoft Office applications.
- Strong analytical and problem-solving skills.
- Excellent written and verbal communication skills.
- Strong attention to detail and organizational skills.
- Ability to work effectively with employees at all levels of the organization.
- Comfortable working in both office and manufacturing environments.
- Ability to gather information, analyze findings, and present recommendations clearly.
Preferred Skills
- Coursework or experience in Lean Manufacturing or Six Sigma.
- Familiarity with process mapping, time studies, or continuous improvement methodologies.
- Experience with data visualization and reporting tools.
- Basic project management knowledge.
- Exposure to ERP systems, Power BI, SharePoint, or manufacturing systems.
- Interest in manufacturing operations and operational excellence.
What You Will Learn
During this internship, you will gain practical experience in:
- Lean manufacturing principles
- Waste identification and elimination
- PDCA and structured problem-solving techniques
- Root cause analysis
- Process observation and documentation
- Standard work development
- Visual management practices
- Data analysis and reporting
- Project tracking and management
- Cross-functional communication and collaboration
You will see firsthand how continuous improvement initiatives impact safety, quality, delivery, cost savings, and employee engagement in a manufacturing environment.
What Will Help You Succeed
The ideal candidate is curious, analytical, detail-oriented, and eager to learn. Successful interns enjoy solving problems, working with data, collaborating with teams, and identifying practical ways to improve processes. A willingness to spend time on the production floor observing operations and engaging with employees is essential for success in this role.