Ceramics Shell Process Control Co-op
Job Title: Process Control Co-op (Process Control and Operations) – Aerospace Casting Facility
Job Location: Eastlake, Ohio
Job Summary:
The Process Control (Ceramics) Co-op position is an immersive role within our aerospace casting facility designed for students pursuing a degree in engineering or a related field. This role provides hands-on experience in both process control and operations, supporting the production of high-quality castings for the aerospace industry. Working alongside experienced professionals, the Co-op will contribute to the optimization of Ceramic processes, support day-to-day operations, and ensure adherence to quality standards.
Objectives:
- Enhance Process Control Knowledge: Gain an in-depth understanding of Ceramic processes, especially as they relate to aerospace industry standards. Apply statistical process control techniques to maintain and improve the quality and consistency of cast products.
- Operational Support and Efficiency: Assist in Ceramic operations by collaborating with teams to identify and resolve production challenges, thereby enhancing process efficiency and operational effectiveness.
- Quality and Safety Compliance: Ensure all processes adhere to quality and safety standards relevant to the aerospace casting industry, gaining exposure to regulatory requirements and quality control systems.
Key Responsibilities:
- Process Control:
- Assist in monitoring and optimizing casting processes, such as mold preparation, heating, pouring, and cooling.
- Collect and analyze data on key process parameters, using statistical tools to track process trends and identify areas for improvement.
- Support root cause analysis for any deviations or process failures, implementing corrective and preventive actions.
- Work closely with quality control teams to ensure castings meet dimensional, mechanical, and metallurgical specifications.
- Operations Support:
- Collaborate with production teams to troubleshoot and resolve issues in real-time, ensuring uninterrupted workflow within the Shell and Clean and Cap rooms.
- Contribute to the development and implementation of process improvements, aiming to increase productivity and reduce waste.
- Participate in equipment maintenance and calibration activities to ensure reliable operation of casting equipment and machinery.
- Assist in inventory management for raw materials and supplies, ensuring necessary materials are available for scheduled production.
- Quality and Safety Compliance:
- Maintain a strong focus on safety by adhering to all facility safety guidelines, conducting safety audits, and reporting any hazards.
- Work with quality teams to perform in-process inspections and audits, verifying that Ceramic Shells meet internal and customer specifications.
- Engage in continuous improvement activities, identifying potential risks, and proposing solutions to enhance workplace safety and product quality.
- Documentation and Reporting:
- Maintain accurate documentation of process adjustments, quality checks, and operational observations to support traceability and continuous improvement.
- Assist in preparing daily, weekly, and monthly reports on process control and production metrics for management review.
- Present findings and improvement suggestions to the operations team and participate in cross-functional project meetings.
Requirements:
- Currently enrolled in an engineering program (Mechanical, Materials, Industrial, or related field preferred).
- Strong analytical skills and familiarity with statistical process control and root cause analysis.
- Ability to work in a dynamic Ceramic environment and adapt to changing operational demands.
- Basic understanding of metallurgical principles, particularly as they relate to casting and Ceramic operations, is a plus.
- Excellent communication skills for effective collaboration across teams.
Learning Outcomes:
By the end of the rotation, the Co-op will have:
- Developed a strong understanding of aerospace casting processes and quality control standards.
- Gained practical experience in process optimization and operational support within a high-performance manufacturing environment.
- Enhanced analytical skills through data-driven process control activities.
- Improved technical knowledge in Ceramic operations, safety practices, and regulatory compliance for the aerospace industry.
This is a paid Co-op rotation position with potential for future opportunities within the company.