Process Engineer
Job Title: Process Engineer
Job Type: Full-time
Job Summary:
We are seeking a highly skilled Manufacturing Process Engineer to join our Medium Voltage production team. The successful candidate will be responsible for optimizing the production process of MV Products. The role requires a hands-on approach to problem-solving, improving efficiency, and ensuring the highest quality standards are met.
Key Responsibilities:
- Capacity Planning & Costing: Conduct detailed time studies for core production. Update Standard Costs and manage Bills of Materials (BOM) to ensure accurate material requirement planning (MRP) and capacity forecasting.
- Functional Testing: Oversee or develop procedures for dielectric, insulation, and performance testing. Ensure all units meet industry standards (IEEE/ANSI/IEC) before shipping to customers.
- CAPEX & Strategic Growth: Identify needs for new technology or increased capacity. Prepare Capital Expenditure (CAPEX) justifications, including ROI analysis and technical specifications for executive approval.
- Performance Reporting: Track and report key manufacturing metrics, including On-Time Delivery (OTD), First Pass Yield (FPY), and total Scrap Costs to senior management.
- Optimize transformer assembly processes to improve efficiency and reduce manufacturing costs.
- Develop, maintain, and update detailed work instructions and standard operating procedures (SOPs).
- Risk Mitigation (PFMEA): Develop and maintain Process Failure Mode and Effects Analysis (PFMEA) and Quality Control Plans to proactively identify risks in manufacturing and preventing expensive material scrap and labor waste.
- Support the introduction of new products (NPI) to the production line.
- Train operators on new processes, equipment, and all applicable procedures.
- Collaborate with QA to ensure compliance with industry standards.
Qualifications:
- Bachelor’s degree in Electrical, or Industrial Engineering – required
- Minimum 0-2 years of experience in heavy manufacturing environment
- Knowledge in CAD software (AutoCAD) and 3D modeling -preferred
- Experience with lean manufacturing tools (5S,..etc.) – required
- Knowledge of industry standards like IEEE, IEC, or ANSI -preferred
- Software: familiar with ERP systems (SAP, Oracle) and CAD software -preferred
- Testing: Familiarity with electrical testing protocols (e.g., Ratio test, Hi pot test).