Mechanical Engineering Intern

Process Mechanical Engineering Intern

Job Summary

In this role, you will interface directly with our production lines, assisting in the optimization of metal forming and joining processes to meet the rigorous quality and precision standards of our automotive OEM partners. This position is in Tulsa OK.

Core Responsibilities

• Assist in monitoring press tonnage, stroke rates, and die safety settings. 
• Analyze cycle time data to optimize throughput while maintaining die integrity and part consistency.
• Support the engineering team in managing weld schedules, robot path programming, and electrode maintenance protocols to minimize weld spatter and maximize joint strength.
• Conduct root cause analysis on common production issues, such as part deformation in the press or lack of fusion/porosity in robotic weldments.
• Collaborate with the tooling department to improve weld fixture ergonomics and press die changeover times (SMED).
• Assist in performing destructive and non-destructive testing (e.g., peel tests, ultrasonic testing) on welded assemblies to ensure compliance with blueprint specifications.
• Update and maintain documentation, including Weld Specification Sheets, PFMEA, and press setup instruction manuals.
• Ensure all hydraulic machinery and robotic weld cells operate within safety parameters, focusing on light curtains, safety interlocks, and ergonomic workstation design.

Qualifications

Education & Experience

• Currently pursuing a bachelor’s degree in mechanical engineering, Manufacturing Engineering, or Welding Engineering.
• Completed coursework in Mechanics of Materials, Fluid Power/Hydraulics, or Manufacturing Processes.
• Fundamental understanding of hydraulic circuits, valves, pumps, and actuators.
• Familiarity with MIG (GMAW) or Resistance Spot Welding (RSW) processes common in automotive body-in-white or chassis production.
• Ability to analyze sensor data from PLC systems or weld controllers.
• Proficiency in AutoCAD or SolidWorks for modifying fixture designs or updating process layouts.
• Basic understanding of control charts and capability studies to monitor press and weld stability.

Personal Attributes

• A rigorous approach to safety protocols, especially regarding high-force machinery and electrical/arc hazards.
• Comfortable working in an industrial environment and communicating effectively with skilled trades (weld technicians and press operators).
• An interest in understanding the material properties of steel/aluminum and how they react to forming and heat-joining processes.

Learning Opportunities

• Hands-on training with industrial PLC troubleshooting and robotic weld controllers.
• Real-world experience with complex stamping dies and metal-joining metallurgy.
• Exposure to Tier 1 quality management systems (IATF 16949) specifically tailored to structural components.