Mill Engineer Tech
Job Description
The Mill Technician is a vital, hands-on role responsible for ensuring the efficient, high-volume operation of the milling and screening circuit. This position directly supports an operation that processes over 500,000 tons of material annually, providing expertise in process control, quality assurance, and equipment optimization.
Essential Duties
Supports the operation of the high-tonnage milling and screening circuit, which includes Jaw, Cone, Impact, and Roll Crushers.
Develops and implements recommendations and direct process improvements to maximize throughput and material recovery.
Acts as a subject matter expert on particle size reduction and material flow dynamics for the entire milling circuit.
Troubleshoots and resolves complex equipment malfunctions and process deviations independently to minimize downtime and prevent out-of-specification material.
Performs regular sampling of production material streams to determine if the operation is running according to production requirements and specifications.
Analyzes statistical process control (SPC) data to proactively identify trends and potential issues before they impact product quality.
Provides leadership to Mill Operators and recommends changes to maintain appropriate sizing and distribution of material.
Acts as the primary liaison between milling operations and the Quality Assurance (QA) department.
Mentors and trains new Mill Operators and other production staff on best practices, safety procedures, and advanced milling techniques.
Maintains accurate and detailed records of all process adjustments, sampling results, maintenance activities, and quality checks.
Ensures all milling operations strictly adhere to safety protocols and environmental regulations.
Level Based Competencies
Continuous Improvement
Planning and Organizing
Quality Orientation
Communication
Safety Focus
Facilitating Change
Building Networks
Technical knowledge/skills
Strong safety and housekeeping orientation and knowledge of MSHA rules and regulations
Knowledge of manufacturing processes, procedures and machinery
Proficient in statistical analysis
Strong knowledge of mechanical systems and continuous improvement process
General knowledge/skills
Strong verbal and written communication skills
Strong mathematical skills
Proficient PC skills and record keeping
Leadership/Supervision
Ability to lead and direct teams
Education/Experience
BS Engineering
Entry level engineering work experience
Dimensions
No. of direct reports: 0
No. of indirect reports: 0
Budget Responsibility: No
Travel Requirements: Limited domestic travel
Working Conditions: Work is performed in enclosed facilities and outdoor areas where extremes of heat, cold, dust, noise, wet conditions and rough terrain exist.
Physical Requirements: Prolonged sitting/standing, lifting objects (up to 50 lbs), extended regular hours, bending, climbing, kneeling, stooping